Neoprene is a popular fabric choice for clothing and accessories due to its durability, flexibility, and water-resistant properties. It is often used in activewear, wetsuits, and even laptop sleeves. Sewing with neoprene may seem intimidating at first because of its thickness and stretchiness, but it’s actually quite easy once you know the right techniques on how to sew with neoprene.

Necessary Items
Before you start sewing with neoprene, make sure you have all the necessary items on hand. These include:
- Neoprene fabric
- Scissors or rotary cutter
- Pins or clips
- Sewing machine with a heavy-duty needle (size 14 or higher)
- Thread (polyester or nylon are recommended)
- A walking foot or Teflon foot for your sewing machine (optional but helpful)
- Iron and ironing board
12 Steps on How to Sew With Neoprene
Step 1: Pre-wash Your Fabric
One of the first things you should do before starting any sewing project is to pre-wash your fabric. This is especially important for neoprene as it can shrink when washed. Follow the manufacturer’s instructions on how to properly wash and dry your neoprene fabric.
Step 2: Prepare Your Sewing Machine
Before you start sewing, make sure your sewing machine is set up correctly. Use a heavy-duty needle (size 14 or higher) and adjust the thread tension to accommodate the thickness of the neoprene.

Step 3: Cut Out Your Pattern Pieces
Lay out your pattern pieces on the neoprene fabric and use scissors or a rotary cutter to cut them out. Sharp scissors or a new blade for your rotary cutter are recommended as neoprene can dull them quickly.
Step 4: Pin or Clip Your Pieces
Neoprene has a tendency to slip and slide, making it difficult to sew with pins. Instead, use clips or binder clips to hold your pattern pieces together. If you do use pins, make sure they are inserted perpendicular to the fabric and not horizontally.
Step 5: Use a Walking Foot or Teflon Foot
To prevent the neoprene from sticking to your sewing machine’s presser foot, it is recommended to use a walking foot or Teflon foot. These feet have a non-stick surface that will glide over the fabric without any issues.
Step 6: Sew with a Zigzag Stitch
Neoprene has a lot of stretch, so it’s important to use a stitch that will accommodate this. A zigzag stitch is perfect for neoprene as it allows the fabric to stretch without breaking the stitches. So, make sure to set your sewing machine to a zigzag stitch before you start sewing.
Step 7: Sew with a Longer Stitch Length
A longer stitch length is also recommended when sewing with neoprene. This will help prevent puckering and bunching of the fabric while still allowing for some stretch. Like the zigzag stitch, make sure to adjust your stitch length before you start sewing.

Step 8: Secure Your Stitches
To prevent your stitches from unraveling, backstitch or tie off the ends of each seam. This will ensure that your stitches stay in place and your project stays intact over time. But be careful not to backstitch too much, as this can create bulkiness in the fabric.
Step 9: Press Your Seams
It’s important to press your seams after sewing them. This will help them lie flat and give your project a more professional finish. Use a low heat setting on your iron and place a pressing cloth between the neoprene and the iron to prevent any damage to the fabric.
Step 10: Trim Excess Seam Allowance
After pressing your seams, trim any excess seam allowance. Neoprene can be bulky, so this step will help reduce bulk and make your project more comfortable to wear. As a rule of thumb, trim about 1/8 to 1/4 inch away from the seam.
Step 11: Finish Your Seams (Optional)
If desired, you can finish your seams with a serger or zigzag stitch. This will prevent fraying and give your project a more polished look. However, neoprene is known for not fraying, so this step is optional.
Step 12: Hem Your Project
Lastly, hem your project using a zigzag stitch or a double needle. A double needle will create a professional-looking finish while also allowing for stretch. If you’re not comfortable using a double needle, a zigzag stitch will work just fine.
Sewing with neoprene is not as difficult as it may seem. With the right tools and techniques on how to sew with neoprene, you can create durable and stylish projects using this versatile fabric. Just remember to use a walking foot or Teflon foot, sew with a zigzag stitch, and press your seams for the best results.

9 Safety Measures to Keep in Mind When Sewing with Neoprene
1) Wear Protective Gear
Neoprene can cause skin irritation, so it’s important to wear protective gear such as gloves and a face mask when handling it. Also, make sure to wash your hands thoroughly after sewing with neoprene.
2) Use Sharp Tools
As mentioned earlier, neoprene can dull scissors and rotary cutter blades quickly. Keep your tools sharp to prevent any accidents or injuries. As an extra precaution, use a cutting mat to protect your work surface.
3) Use Caution When Ironing
Neoprene is a synthetic material and can melt when exposed to high heat. Always test a small area of the fabric before ironing it, and use a pressing cloth to prevent any damage. While ironing, be aware of any adhesive backings that may also melt under heat.
4) Work in a Well-Ventilated Area
Neoprene has a distinct smell and can release fumes when heated. Make sure to work in a well-ventilated area to avoid inhaling these fumes. Of course, wearing a face mask is also recommended for added protection.

5) Take Breaks
Sewing with neoprene can be physically demanding. Take frequent breaks to rest your hands and arms to avoid strain or injury. Stretching exercises can also help prevent fatigue and keep your muscles relaxed.
6) Keep Pins and Needles Away from Children and Pets
Pins and needles can be dangerous if not handled correctly. Keep them in a secure place and dispose of any broken or damaged ones properly. Make sure to keep them out of reach for children and pets.
7) Be Mindful of Your Sewing Machine Settings
As mentioned before, it’s important to adjust your sewing machine settings when sewing with neoprene. Make sure to double-check your stitch length and tension before starting each project to avoid any mishaps.
8) Store Your Neoprene Properly
Neoprene can be sensitive to light and heat, so it’s important to store it in a cool, dry place away from direct sunlight. This will help extend its lifespan and maintain its quality for future projects.
9) Read and Follow the Manufacturer’s Instructions
Every neoprene fabric may have different properties, so it’s important to read and follow the manufacturer’s instructions when sewing with it. This will ensure that you are using the correct techniques and tools for the best results.
These safety measures are important to keep in mind to prevent any accidents or injuries while working with neoprene. By following how to sew with neoprene, you can enjoy sewing with this versatile and durable fabric without any worries. So, go ahead and explore all the amazing projects you can create with neoprene!
8 Things to Avoid When Sewing with Neoprene
1) Using Pins
Pinning neoprene can leave permanent holes in the fabric. Instead, use clips or Wonder Clips to hold the fabric together while sewing. Even if you do use pins, make sure to only place them in the seam allowance where they won’t be seen.
2) Using a Hot Iron
As mentioned earlier, neoprene can melt under high heat. Make sure to test a small area of the fabric before ironing it, and use a pressing cloth to protect it. It’s best to use a low heat setting or a steam iron for best results.

3) Using a Regular Foot
A regular sewing machine foot may not work well with neoprene as it can stick to the fabric, making it difficult to sew. Instead, use a walking foot or Teflon foot specifically designed for sewing with thicker fabrics like neoprene.
4) Sewing With a Straight Stitch
Neoprene needs to be sewn with a stretch stitch like a zigzag or a triple straight stitch. Using a straight stitch can cause the fabric to pucker and break when stretched. Make sure to adjust your sewing machine settings accordingly.
5) Skipping Pressing Your Seams
Pressing your seams not only gives your project a professional finish but it also helps to reduce bulk and make the fabric easier to work with. Skipping this step can result in a bulky, misshapen project. Even if it’s not mentioned in the pattern instructions, make sure to press your seams as you go.
6) Using Dull Tools
As mentioned before, neoprene can dull scissors and rotary cutter blades quickly. Make sure to use sharp tools when cutting and sewing this fabric for the best results. Then, regularly sharpen or replace your tools as needed.
7) Forgetting to Adjust Your Tension
Neoprene is a thicker fabric and may require you to adjust your sewing machine’s tension. If the stitches are too tight, it can cause the fabric to pucker; if they’re too loose, it can cause skipped stitches. Make sure to test on a scrap piece of fabric first and adjust accordingly.
8) Rushing Through the Project
Sewing with neoprene takes time, patience, and attention to detail. It’s important not to rush through a project as it can result in mistakes or accidents. Take your time, follow the steps carefully, and enjoy the process of creating something unique and durable!
By avoiding these common mistakes, you can ensure a successful sewing project with neoprene. Remember to always take the time to properly prepare and handle this fabric to achieve the best results. Happy sewing! So, go ahead and explore all the amazing projects you can create with neoprene!
8 Additional Tips for Sewing with Neoprene
1) Use a Walking Foot
A walking foot is designed to evenly feed the top and bottom layers of fabric through the sewing machine, making it perfect for thicker fabrics like neoprene. It can also help prevent shifting and puckering while sewing.
2) Test Your Stitches
Before starting your project on the actual fabric, it’s always a good idea to test your stitches on a scrap piece of neoprene. This will help you determine the best settings for your particular machine and fabric.

3) Use Sharp Scissors
Neoprene is a thick and durable fabric, which means it can quickly dull scissors and rotary cutter blades. Make sure to use sharp tools when cutting to ensure clean, precise cuts.
4) Use Clips or Wonder Clips
As mentioned before, pins can leave permanent holes in neoprene. Instead, use clips or Wonder Clips to hold the fabric together while sewing. They are also easier to work with and won’t get in the way of your sewing machine.
5) Experiment with Different Needles
Different types and sizes of needles can make a big difference when sewing with neoprene. It’s important to use a needle specifically designed for thicker fabrics, such as a denim or leather needle, for best results.
6) Use a Longer Stitch Length
A longer stitch length (around 3mm) is recommended when sewing with neoprene. This will help prevent the fabric from tearing or puckering when stretched. When in doubt, always test on a scrap piece of fabric first.
7) Use a Teflon Foot
If you don’t have a walking foot, a Teflon foot can also be useful when sewing with neoprene. It has a non-stick surface that helps the fabric glide smoothly under the foot without sticking or bunching up.
8) Finish Your Seams
To prevent fraying, it’s important to finish your seams when sewing with neoprene. You can do this by using a serger or zigzag stitch on the raw edges of the fabric. This will also help reduce bulk and make your project look more professional.
By following these additional tips on how to sew with neoprene, you can improve your skills and techniques for sewing with neoprene. Don’t be afraid to experiment and find what works best for you and your sewing projects. So, go ahead and explore all the amazing projects you can create with neoprene!
Frequently Asked Questions About Sewing with Neoprene
Can I Hand-sew Neoprene?
Yes, you can hand-sew neoprene but it may take more time and effort compared to using a sewing machine. Make sure to use a strong needle and heavy-duty thread when hand-sewing this fabric.

Can I Use a Serger to Sew Neoprene?
Yes, a serger can be used to sew neoprene. It may provide a clean finish on the edges of the fabric, but it’s not necessary to sew with neoprene as long as you finish your seams with a zigzag stitch or other method.
Can I Wash Neoprene?
Neoprene can be washed, but it’s best to avoid using harsh detergents or high heat in the dryer. Hand washing and air-drying are recommended for this fabric.
Can Neoprene Be Ironed?
Yes, neoprene can be ironed on a low-heat setting with a pressing cloth to protect the fabric. However, it’s best to avoid ironing over any seams or stitching to prevent damaging the fabric.
Can I Use Neoprene for Clothing?
Yes, neoprene can be used for clothing. However, keep in mind that it is a thicker and heavier fabric, so it may not be suitable for all types of garments. It’s best to test on a small piece of fabric before using it for larger clothing pieces.
Can I Sew Over Pins While Working with Neoprene?
No, it’s not recommended to sew over pins while working with neoprene. The thick fabric can bend and break your needles, and the holes left by the pins may be permanent. Instead, use clips or Wonder Clips to hold the fabric in place while sewing. So, go ahead and confidently sew your next project with neoprene by following these tips and avoiding common mistakes.
By following these tips and techniques, you can confidently take on sewing projects with neoprene and create professional-looking, durable items. Explore all the possibilities this versatile fabric has to offer and have fun creating! So, go ahead and explore all the amazing projects you can create with neoprene!
Conclusion
Sewing with neoprene may seem intimidating at first, but by following these safety measures and tips on how to sew with neoprene, you can easily master this versatile fabric. With its unique properties and durability, neoprene is perfect for a variety of projects, such as bags, accessories, and even clothing. So grab your sewing machine some neoprene, and get ready to create something amazing!
About the Author
Adrien Rowe, an expert in knitting, fiber arts, and bookbinding, promotes sustainability and creativity through workshops and tutorials. Passionate about education and community, he inspires crafters of all levels to learn, share, and grow in a supportive, idea-driven environment.
Professional Focus
Specializes in advanced knitting techniques, fiber manipulation, and textile innovation.
Expert in book arts, including cotton papermaking, handmade paper techniques, and bookbinding.
Dedicated to educating and inspiring crafters of all skill levels through tutorials, workshops, and hands-on learning experiences.
Passionate about creating a supportive community where makers can share ideas, learn, and grow.
Education History
Rhode Island School of Design (RISD) – Bachelor of Fine Arts (BFA) in Textiles.
University of Iowa Center for the Book – Master of Fine Arts (MFA) in Book Arts.
Expertise:
Advanced knitting, fiber manipulation, papermaking, bookbinding, sustainability-focused crafting, educational workshops, creative tutorials, and fostering a supportive maker community.